Integrated Flat Electrical Wiring for Modern Machines and Cost Efficient Products
Traditional electrical wiring is bulky, heavy and slow to assemble.
We replace cable harnesses with flat electrical conductors bonded to structure — lighter, cooler-running, and much easier to integrate.
Better geometry. Better performance.
- Up to 90% weight reduction
- Up to 70% less installation time
- Up to 30% lower electrical losses
- Fewer parts → fewer failure points
Electrification should be simple — not a cable routing nightmare.
Example of a drone harness that has a high integration level
The drone harness is made on a flexible substrate that can follow structure surfaces. Adhesive can be used to secure the attachment.
Our flat cables are manufactured using advanced printed electronics, roll-to-roll or sheet-to-sheet. Conductors follow the shape of panels, beams and surfaces — not the other way around.
The thermal advantages of flat conductors
Flat geometry spreads heat over a much larger area, enabling:
✓ Higher current capacity
✓ Lower cable temperatures under load
✓ Reduced derating in confined spaces
✓ Better reliability throughout lifetime
✓ Improved fire safety
Integration advantage:
✓ No corrugated tubes
✓ No clamps or brackets
✓ No routing constraints
✓ Automated assembly compatibility
Power, signal and shielding — all in one bonded flex.
The EU project demonstrator
The EU project UNICORN (from 2022 to 2025) goal was to demonstrate how the combination of functional electronics and circular approaches has the potential to contribute to a green and circular economy in the crucial automotive sector.
New Cable Corporation contributed to the Use Case 3 – Printed Electronics for Human Detection and Alerting. The focus was to comply with future regulations requiring in-cabin safety systems for drivers and passengers, while:
- reducing resources consumption during fabrication
- testing recycled and/or bio-based materials
- defining recycling scenarios for printed electronics
- creating novel device designs easing disassembly
- designing “connector-less” interconnections
About Us
We design and industrialize next-generation electrical interconnects for vehicles, machines and equipment.
Our mission is to improve manufacturability, reduce environmental impact and boost electrical performance with integrated flat wiring technology.
We work closely with OEMs who want to rethink how cables are designed, installed and serviced.
Our Value
From Cable Bundles to Surface Integration
We collaborate with customers to eliminate routing complexity and unlock:
- Dramatic weight savings
- Simplified structures
- Faster assembly lines
- Improved thermal management
- Cleaner product architecture
Our solutions scale from prototype to series production.
Level Approach
Collaborative Development — From Idea to Production
Level 1 — Specification & Feasibility
- Customer concept review
- Material + stack-up proposal
- Thermal and electrical performance estimates
- Preliminary cost & weight impact
- Proof of concept sample
Level 2 — Prototype
- Single-iteration working prototype
- Customer integration testing
- Volume pricing estimate
Level 3 — Production-Ready Demonstrator
- Performance-tested demonstrator
- Reliability and installation validation
- Final series quotation
“We welcomed the offer of a Joint Solutions Development project from New Cable Corporation as a step from ideation towards finding a concrete solution to our demand. The result of our first project was a prototype and pile of relevant data to be considered in further development. We will proceed with testing and iteration of the solution knowing this will massively enhance our own product performance and customer satisfaction”
— Mr. Burrhus LANG, CEO, Leonhard Lang GmbH
Production & Service Levels
Level 4 — Series Production
- Customer-specific cable solutions
- Production options:
- Manufacturing partners
- Licensing
- Joint manufacturing
Level 5 — Services
- Warranty, support, spare parts
- On-demand lifecycle services
Level 6 — Life Cycle & Recycling
- Recyclable copper & polymer architecture
- Continuous development of greener materials
- End-of-life recycling collaboration
“Our goal was to develop a completely new product for Automotive markets. The product was completed with the flat cables from the New Cable Corporation. This project would not have been possible without the flat cables designed particularly for us. We were very happy about the flat cables New Cable Corporation provided to us. The cables worked as planned, power, data and heat transferred with ease.”
— Mr. Juha ARTAMA, New Business Development, NSG Group
Our Network
Frequently Asked Questions
Q: Who designs the solution?
We co-design with the customer. You define the use case — we define the electrical and materials solution.
Q: Who manages the project?
Either party can lead. Responsibilities are aligned at Level 1.
Q: Who owns the IP?
Ownership is agreed at project start. Co-development options are available.
Q: Do you build prototypes in-house?
Yes, for simple units. Advanced prototypes are built with our partners.
Q: Can your technology be licensed?
Yes — at any appropriate level.
Q: Do you support customers new to printed electronics?
Absolutely. Training and consulting are available.
Q: What connectors are supported?
Most SMT/THT connectors. Our own ultra-light Pocket Connector is also available.
Q: Are flat cables for power or signal?
Both. Current designs support:
• Up to 1 kA power distribution
• Up to 30 GHz high-frequency signaling
with improved thermal efficiency compared to round harnesses.
Contact
Kaitovayla 1
FI-90590 Oulu
FINLAND
info@newcablecorporation.com
